Manufacturing Facility

Location: MORAIYA
T&R’s ultramodern manufacturing facility in Moraiya, an industrial area near Ahmedabad, is built up on an area of 14,000 sq. mt. and has the capacity to produce 16,000 MVA per annum. T&R has now leapfrogged to an elite league capable of manufacturing and testing 765 KV Transformers.

Features
1. Plant capacity to produce 16,000 MVA per annum.
2. Plant is capable to produce and test 765 kV Transformers
3. Maximum crane capacity is 250 T.
4. Epoxy coated floor in complete shop floor suitable for air cushion transporter movement.
5. Built up area 14,000 Sq. M
6. In-house fabrication facility to manufacture 315 MVA Transformers tanks.

Testing Facility
1. 30 M high test lab
2. Impulse test setup up to 2800 KVp.
3. Transformer loss measuring system of 100 KV, 4000 A with accuracy of 20 ppm.
4. Capacitor bank of 50 MVAR.
5. Testing transformer of 6000 KVA, 100 KV.
6. Voltage regulator of 3 MVA, 0-11 KV.
7. 25 Amps resistance meter.
8. PD measurement system

Process / Equipments
1. Winding in fully dust controlled environment with air pressurization plant
2. Air pressurization plant capacity is 2,25,000 CFM with 5 micron filters
3. Automated rolling shutters to restrict entry of dust & foreign objects
4. Six nos. Vertical winding machine of 20T SWL
5. Six nos. Horizontal winding machines of 20T & 10T SWL
6. Windings sizing with iso-static press, fitted inside winding autoclave
7. 2 nos. Winding autoclave with VPD setup.
8. Core building on core building cradles equipped with motorized leg center adjustment.
9. Crimping for lead connections.
10. Autoclave with VPD set up for active part drying. VPD capacity is 350 KW.
11. Fabrication shop with CNC plasma cutting, CNC press brake, shot blasting plant, paint booth etc.